Metals

Self-Service Industrial Time Series Analytics for Steelmaking and Metals Production

Find the early warning signs in your furnaces, casters, rolling mills, cooling systems, fans, drives, and process lines before they become downtime, quality loss, or another unanswered shift handoff. Grayson TimeSeries lets engineers and operators individually chat with their industrial process data for quick insights with a deterministic and auditable AI agent.

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Get answers, quickly, by chatting with your industrial process data inside Microsoft Teams.

SELF-SERVICE INDUSTRIAL TIME SERIES ANALYTICS

Ask Your Data. Get Answers Now. In Teams.

Get fast, trustworthy answers from your industrial process data through conversation - no new dashboards, no coding, and no waiting for someone else.

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Use Cases

The warning signs are already in your processing data

Steelmaking and metals production teams are surrounded by historian data, but the people closest to the process often do not have time to manually trend every furnace, caster, mill stand, cooling circuit, hydraulic system, fan, and drive signal. Early warning signs get buried in CSV exports, dashboards, alarm screens, shift notes, and daily reports.

Grayson TimeSeries Lite helps mill teams ask direct questions of that data and get evidence-based answers backed by deterministic models.

Continuous Caster Breakout and Roll Segment Seizure

The cost: A seized caster roll segment can scratch slabs, force an unplanned segment change, disrupt casting, or contribute to a breakout risk that stops production and creates a serious safety event.

What Grayson does: Tracks roll segment drive motor current, torque, roll gap, strand speed, mold thermocouples, and cast-to-cast variation to surface the slow resistance climb that can point to bearing degradation or developing roll seizure.

Ask Grayson: “Here are the last 30 casts of drive motor current and torque for every roll segment on Caster 2. Is any segment showing a sustained upward resistance trend that does not match the others?”

Outcome: Help the reliability engineer see whether one segment’s slow current and torque climb stands out from normal cast-to-cast variation in the exported data.

Continuous caster in a metals mill

Furnace Cooling Excursions and Thermal Risk

The cost: Cooling problems on blast furnace staves or EAF water-cooled panels can look like routine circuit issues until they become lining damage, panel cracking, water-ingress risk, or a campaign-threatening temperature excursion.

What Grayson does: Correlates outlet temperature, inlet temperature, delta-T, coolant flow, differential pressure, shell thermocouples, and offgas readings to distinguish routine cooling-circuit noise from patterns consistent with lining wear, panel degradation, or a developing thermal fault.

Ask Grayson: “Compare the last 30 days of cooling outlet temperatures, flow, delta-T, and nearby shell thermocouples across this furnace zone. Are any staves or panels drifting in a way that suggests lining wear or panel degradation rather than a normal circuit issue?”

Outcome: Help the furnace engineer or operator see whether “this cooling circuit doesn’t look right” is supported by a coherent pattern across temperature, flow, delta-T, and adjacent process signals.

Electric arc furnace in a metals mill

Rolling Mill Drive, Gauge Control, and Chatter Instability

The cost: Rolling mill instability can create thickness variation, surface defects, chatter marks, reduced speed, accelerated bearing and gearbox wear, and recurring shift-to-shift quality issues that are difficult to explain from one dashboard view.

What Grayson does: Tracks main drive motor current, torque, gearbox vibration, bearing temperature, oil pressure, HAGC servo-valve command and feedback, roll force, strip thickness, speed, and tension to surface patterns consistent with drive degradation, servo-valve lag, chatter, torsional instability, or abnormal operating variance.

Ask Grayson: “Compare roll force, strip thickness deviation, HAGC valve command and feedback, stand vibration, torque, and speed for the last five shifts. Is the variation consistent with servo-valve degradation, drive instability, or rolling mill chatter?”

Outcome: Help the process or maintenance team see whether quality drift and unstable mill behavior are supported by the exported data, instead of relying on screenshots or shift notes alone.

Hot strip rolling mill in a metals mill

Grayson TimeSeries

Grayson TimeSeries is a Microsoft Teams app that lets engineers and operators individually chat with their industrial process data for quick insights with a deterministic and auditable AI agent.

MICROSOFT COPILOT

Powered by Microsoft Copilot and available in Teams, making it easy to use within your Microsoft 365 ecosystem.

PROCESS DATA ANALYTICS

Grayson TimeSeries prepares and validates your process data automatically, detects anomalies, makes forecasts and establishes correlations.

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FAQ

Answers to help you get started faster.

Real stories from teams who streamlined their workflow and delivered more with less.

What is Grayson TimeSeries?

Grayson TimeSeries is a Microsoft Teams app that lets engineers and operators individually chat with their industrial process data for quick insights with a deterministic and auditable AI agent.

How is Grayson TimeSeries different from traditional historian analytics tools?

Traditional analytics platforms require separate licenses, training, and often an IT project before the first answer. Grayson TimeSeries runs inside the Microsoft 365 Copilot subscription you already have, takes questions in natural language, and returns deterministic analysis on your exported historian data, with nothing new to install or learn.

Can Grayson analyze furnace, caster, and rolling mill data from my existing SCADA or historian?

Yes. Export the relevant tags to an aligned CSV or XLSX file and ask in plain language. Furnace cooling temperatures, caster drive currents, roll force, HAGC feedback, fan vibration, and mill motor current are typical. File-based analysis works from that export; a managed direct historian connection requires IT involvement.

Can Grayson help with daily shift reports?

Yes. Grayson can analyze exported time-series data from the previous shift and help summarize what changed, which assets drifted from baseline, and which signals support the team’s hunches. It does not replace operator judgment or maintenance planning, but it can reduce the manual trend-hunting that often goes into shift handoff and daily reporting.

Does Grayson work with continuous caster breakout and roll seizure data?

Yes. Drive motor current, torque, roll gap, mold thermocouples, strand speed, and cast-to-cast process data are exactly the kinds of time-series signals Grayson is built to analyze. Engineers can ask Grayson to compare roll segments across multiple casts and surface outlier patterns that are difficult to spot manually.

Does Grayson work with blast furnace and EAF cooling data?

Yes. Grayson can analyze exported cooling-system data such as outlet temperature, inlet temperature, delta-T, flow rate, differential pressure, shell thermocouples, and offgas readings. It can correlate multiple signals at once to help engineers distinguish routine cooling-circuit variation from patterns that may warrant lining, panel, or thermal review.

Can Grayson compare multiple signals across a steelmaking or rolling process line?

Yes. Grayson reads any combination of exported tags in a single query. Comparing temperature, flow, torque, current, vibration, pressure, speed, roll force, thickness deviation, and control feedback across multiple assets or process areas is a standard analysis.

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