Crusher Overload and Developing Mechanical Issues
The cost: A crusher trip or unplanned crusher outage can starve the downstream circuit, reduce throughput, and force maintenance teams into reactive troubleshooting.
What Grayson does: Tracks motor current variance, vibration, lube oil temperature and pressure, feed rate, and discharge behavior to surface patterns consistent with overload, bearing issues, lubrication problems, or abnormal operating variance.
Ask Grayson: “Here’s the last 14 days of motor current, vibration, lube oil temperature, and feed rate for Primary Crusher 2. Is the data showing a pattern consistent with overload or developing mechanical issues?”
Outcome: Help the operator see whether “this crusher doesn’t look right” is supported by current, vibration, lubrication, and feed-rate trends in the exported data.




